六、可能發(fā)生的故障及消除方法
故 障 |
原 因 |
消 除方法 |
1、泵不出水,壓力表及真 空表指針劇烈跳動。 |
注入泵的水不夠;進水管漏氣。 |
再往泵內(nèi)注水;堵塞漏氣處。 |
2、泵不吸水,但真空表顯 示高度真空。 |
底閥沒打開或淤塞;吸水管阻 力太大;吸水高度太高。 |
校平或更換底閥;清洗或更換 吸水管;降低吸水高度。 |
3、泵不出水,壓力表顯示 有壓力。 |
泵軸旋轉(zhuǎn)方向不對;出水管阻 力太大;葉輪淤塞;轉(zhuǎn)數(shù)不夠。 |
改正轉(zhuǎn)向;減少水管長度或清 除淤塞;清洗葉輪;增加轉(zhuǎn)數(shù)。 |
4、泵流量減少或揚程 下降。 |
葉輪或管路阻塞;密封環(huán)或葉輪 磨損嚴重;轉(zhuǎn)速低于規(guī)定值。 |
清洗葉輪或管路;更換損壞的 零件;調(diào)整到額定轉(zhuǎn)速。 |
5、泵消耗的功率過大。 |
填料壓得太緊;葉輪與雙吸密 封環(huán)磨損;流量過大。 |
擰松填料壓蓋;消除機械磨擦; 關(guān)小出水閘閥。 |
6、泵內(nèi)聲音反常,吸不上 水。 |
吸水高度過高;吸水管漏氣;流 量過大,發(fā)生汽蝕。 |
減少吸水高度;堵塞漏氣處;調(diào) 節(jié)出水閘閥在規(guī)定工況用。 |
7、泵振動厲害。 |
泵發(fā)生汽蝕;葉輪不平衡;泵與 電機不同心;地腳螺栓松動。 |
消除汽蝕;葉輪校平衡;校泵與 電機的同軸度;擰緊地腳螺栓。 |
8、軸承過熱。 |
潤滑油不足或過多,或變質(zhì);泵 與電機軸不同心。 |
檢查油量,清洗軸承并換油;校泵 軸與電機的同軸度。 |
Problems:
Cause / Remedy
Fault |
Cause |
Remedy |
After the pump
starting,no water is drawn in,
and the hands of vacuum
gauge and manometer beat
heavily. |
The water poured in
the pump is not enough Leakage of air
found from the suction pipe. |
Pour water into the
pump again. Block the leaking
place. |
The pump doesn’t
draw any water but a high
degree vacuum is indicated on the vacuum gauge. |
The foot valve is
not opened. The resistance of
suction is too high. The suction head is
too high. |
C0rrect or renew
the foot valves. Clean or renew the
suction pipe. Make the suction
head lower. |
No water is pumped
out,but high pressure is
shown on the outlet manometer. |
The direction of
the rotation is not right. The suction
resistance is too high. The impeller flow
passage is clogged. The revolutions is
not enough. |
Change the
direction of the rotation. Check the length of
the pipe. Whether it clogged. Clean the impeller. Increase the
revolutions. |
The flow rate is
decreasing or the head is low. |
The impeHer flow
passage or(inlet pipe and outlet
pipe)in-out-let pipes are clogged. The seal ring or
the impeller is out worn. The running speed
of the pump is lower than |
Clean the impeller
and the pipe passage way. Renew the worn
parts. Increase the
revolutions. |
Over consumption of
the pump power. |
Packing is too tight
and the impeller is rubbed by double
suction seal ring. The flow rate is
too Iarge. |
Loosen the packing
gland. Clear out the
mechanic friction. Turn the discharge
valve brake smaller. |
Uexpected noises
are heard and no water is
drawn. |
The suction
resistance is too high. The suction head is
too high. Leakage of air
found fmm the suction pipe. Error is found. |
Check the pipe and
the foot valve. Make the suction
head Iower. Block the leaking
place. Adjust the use of
discharge breake valve in snecific workine
condition. |
The pump vibrates
heavily. |
Error is found. The impeller is not
balance. The Dum’p
shaft is not concentric with the motor. The nuts of
tbundation are loose. |
Clear out the error. Correct impeller
static balance. Screw the unts of
the foot bolt tightly. Correct the coaxial
degree between pump and nlolor shaft. |
The beating is
overheated. |
The grease is not
enough or too much or goes bad. The pump and the
notor shaft is not conrertlric. |
Clean the bearing
and renew the oil. Correct the pump
and the motor shaft coaxial degree. |